By selecting the proper heat trace cable and controls, an industrial process temperature maintenance system can maintain the temperature of the fluid in a pipe to the desired level, over a broad range of temperatures, depending on the need dictated by the particular process or application.
Pentair Thermal Management offers pipe freeze protection as a complete heat management system, which includes the selection of appropriate pipe heating cable technologies and advanced control system technologies, in addition to turnkey services.
Heat Trace System
- • Electric heat trace cables - heat trace cables maintain the temperature of non-flowing fluids by replacing the heat lost through the thermal insulation on pipes, vessels and associated equipment.
- • Advanced control systems - devices such as thermostats, controllers, and electric panels that monitor and/or control heat trace cables to help maintain the temperature of the fluid through a heat traced pipe.
- • Components and accessories - items for making electrical connections and properly completing the installation, such as end terminations, glass tape and warning labels
We can supply the individual components, provide engineering design services, site services, and even install and maintain the entire system.
A typical insulated pipe can take a few hours to a few days for the stagnant liquid in the pipe to go below minimum maintain temperature. The time required depends on thermodynamic characteristics such as ambient temperature, pipe diameter, insulation type and thickness, heat transfer coefficients and type of liquid.
Depending on the application, you may need to maintain the temperature of a fluid in a pipe above a certain minimum temperature within a moderate band, or within a narrow band to meet whatever process requirements your application dictates; for example:
- • Transporting the liquid
- • Using the liquid in a reaction
- • Preventing crystallization or degradation of the liquid
- • Safely shutting down the process
- • Maintaining the properties of the liquid
Reliable Process Temperature Maintenance System
A heat traced pipe replaces the heat lost through the insulation to maintain the pipe and fluid at the required maintain temperature. Thus, pipe heat tracing is critical for process heating for temperature maintenance of pipes that are expected to have stagnant fluids for prolonged times.
Maintaining liquids within the specified temperature range allows you to cost-effectively transport the fluids from one location to another, operate your processes at maximum efficiencies, and safely start/shut down your operations.
Pentair Thermal Management offers a variety of integrated technologies to meet your specific process temperature maintenance need. We are the world leader in heat tracing solutions. We have sold over one billion feet of Raychem self-regulating cable and are known for technical leadership and expertise in polymer science and radiation cross-linking. Our Pyrotenax mineral insulated heating cable has been an industry leader for over 75 years. And, we offer the most advanced line of heat-trace control and monitoring systems.
Premiere Heat Management System Services
A properly designed heat management system is complicated. Let our heat trace experts provide you with turnkey solutions and project management through all phases of your pipe heat tracing project to ensure that you stay on schedule and have an optimal heat tracing system that will provide you with many worry-free hours of operation.
In sub-zero environments, a typical insulated pipe takes anywhere from a few hours to a few days for the stagnant liquid in the pipe to freeze. The time required depends on thermodynamic characteristics such as ambient temperature, pipe diameter, insulation type and thickness, heat transfer coefficients and type of liquid.
Water, and fluids containing significant water, expand as they freeze. This expansion can cause the pipe to break—leading to property damage or production loss, or jeopardizing personnel safety.
- • A frozen water pipe leading to a critical process—like a frozen pipe in waste water treatment plant or cooling tower can shut down the operation causing multi-million dollars of losses.
- • A frozen pipe to safety showers can jeopardize personnel safety in the event of hazardous chemical exposure.
Reliable Pipe Freeze Protection System
A heat trace cable replaces the heat lost through the insulation to maintain the pipe and fluid at temperatures above the freezing point. Thus, heat tracing is critical for pipe freeze protection systems that are expected to have stagnant fluids for prolonged durations.
Pentair Thermal Management offers a variety of integrated technologies to meet your specific pipe freeze protection needs. We are the world leader in heat tracing solutions. We have sold over one billion feet of Raychem self-regulating heat trace cable and are known for technical leadership and expertise in polymer science and radiation cross-linking. Our Pyrotenax mineral insulated heat trace cable has been an industry leader for over 75 years. And, we offer the most advanced line of heat trace control and monitoring systems.
Premiere Heat Management System Services
A properly designed heat management system is complicated. Let our heat trace experts provide you with turnkey solutions and project management through all phases of your pipe freeze protection project to ensure that you stay on schedule and have an optimal heat trace system that will provide you with many worry-free hours of operation
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